New Hudson Facades wanted to speed production, cut costs and increase product quality. All without incurring the high cost of hiring or training 3D printing specialists or building specially-equipped additive manufacturing facilities. With 3D Printing they are now able to produce clamping fixtures used in the assembly process for holding custom aluminum extrusions manufactured for NHF’s glazing systems. Previously they machined fixtures at $200 per part because they found it was difficult for their CNC machines to grab the extrusions. They needed a more accurate means to match the shape of the work holding to the extrusions. And, since they typically produce 100-200 unique and temporary aluminum profiles per project, the custom tooling needed to be low cost and easy to produce.
3D Printing enabled:
- 15% increase in production speed
- 5X reduction in inspection time
- $200K savings per year on fixture costs
- Improved production accuracy
- 50% reduction on assembly inspection times